Mill-Max 814-22-006-30-000101: Premium Spring Piston Connector for High-Density Interconnects

The Mill-Max 814-22-006-30-000101 is a top-tier spring-loaded piston connector engineered for applications demanding uncompromising reliability and precision. As part of Mill-Max Manufacturing Corp.'s renowned lineup of interconnect solutions, this connector excels in high-vibration environments, compact PCB designs, and mission-critical systems. With its innovative design and superior materials, it's become a preferred choice across multiple industries.

In-Depth Product Analysis

1. Advanced Spring Piston Technology

The 814-22-006-30-000101 features a patented spring piston mechanism that maintains constant contact force (typically 100g per contact) even under mechanical stress. This eliminates connection intermittency in:

• Automotive control units subject to engine vibration
• Industrial robotics with continuous movement
• Aerospace avionics experiencing G-forces

2. Precision Gold-Plated Contacts

Each of the 6 contacts boasts:

• 20 " (0.51 m) gold plating over nickel barrier
• Contact resistance <10m initially and <20m after 10,000 cycles
• Wipe length of 0.020" (0.51mm) for reliable mating

3. Optimized Mechanical Dimensions

Parameter	Value
Pitch	0.100" (2.54mm) 0.003"
Row spacing	0.100" (2.54mm) 0.005"
Contact height	0.090" (2.29mm) compressed
Operating temperature	-55 C to +125 C

Enhanced Applications

Medical Device Integration

In portable medical monitors where space is critical, the 814-22-006-30-000101's 4.8mm profile enables:

• Secure connections in handheld ultrasound devices
• Reliable ECG module interconnections
• Vibration-resistant links in surgical robotics

5G Infrastructure Solutions

For millimeter-wave base stations requiring precision:

• Maintains impedance control up to 6GHz
• Minimizes insertion loss (<0.3dB at 3GHz)
• Withstands 1000+ thermal cycles (-40 C to +85 C)

Competitive Advantages

Compared to standard pogo pin connectors, the 814-22-006-30-000101 delivers:

• 30% higher current rating (2A per contact vs. 1.5A typical)
• 5X longer cycle life (50,000 vs. 10,000 cycles)
• Superior coplanarity ( 0.002" across all contacts)

Technical Support Resources

Mill-Max provides comprehensive support including:

• 3D STEP models for mechanical integration
• SMT reflow profile recommendations (peak 260 C for 10s max)
• Design guidelines for optimal PCB pad layouts

Ordering Information

Available through authorized distributors with:

• Standard packaging: Tape & reel (1000 pieces/reel)
• MOQ: 100 pieces
• Lead time: 4-6 weeks for custom configurations

For engineers seeking a robust, high-performance interconnect solution, the Mill-Max 814-22-006-30-000101 represents the ideal balance of density, reliability, and manufacturability. Its combination of gold-plated contacts, precision spring mechanism, and industry-standard footprint makes it particularly valuable for:

• Automotive ADAS systems
• Industrial IoT edge devices
• High-reliability military/aerospace electronics
• Next-generation medical diagnostic equipment

Contact Mill-Max today to request samples or discuss custom versions tailored to your specific application requirements.